Slick mag overhaul manual free download as pdf file. Slick 4200 and 6200 series magnetos service overhaul. Teledyne continental motors does not supply internal magneto parts for slick. When performing installation, maintenance, replacement, adjustment, inspection, or overhaul of any slick assembly, component, or part, it is imperative that the latest revision of the appropriate slick manual or. In one smooth move, champion has acquired the entire line of slick magnetos and now offers you a complete piston ignition system featuring the most trusted components in aviation. Awb 74005 issue 3 magneto defects civil aviation safety authority. It works like the 4316 only differences are the color and the timing. K3303 pressurized magneto seal kit installation instructions l29b may 2303 5.
Aircraft engine spark plugs are fired by the high voltage produced by aircraft magnetos. We have completed the required machine work to the o. At its 500 hour inspection the distribution block was found to have a crack in it. Champion slick magnetos 4370 slick magneto, direct drive magneto.
If i was overhauling an engine id be putting bendix mags on it. Magneto maintenance and overhaul manual technical aspects faa approved scope this maintenance and overhaul manual provides detailed maintenance, assembly, disassembly and troubleshooting instructions and technical information about the design and operation of slick magnetos. Description 4347 4348 4353 4354 4370 4371 4372 4373 4374 4381 4392 used 1 cotter. When things do break, or need to be inspected, most mechanics have the skills to follow the manual and repair the magneto. To prevent a possible magneto failure and subsequent engine or accessory malfunction, accomplish the following. I am told that with slick mags it makes more sense to replace than repair. This service bulletin, in conjunction with maintenance and overhaul manual l 1037. Browse our selection of slick magnetos here, or visit our resource page here. According to the slick magneto by champion overhaul manual l63f, the magneto should be overhauled at tbo, lightning strike, prop strike, sudden stoppage of the engine and immersion of the aircraft. Champion aerospace recalls all 4300 and 4700 series slick. Using your magneto timing pin or a 332 pop rivet, inset it into the hole marked r. Consult unison harness maintenance manual l1499, for ignition lead troubleshooting information. Magnetos are enginedriven selfcontained units that supply electrical current without using an external source of current. The championslick magneto has been overhauled by kelly aerospace and is a bolton replacement for previous slick and most tcmbendix magnetos.
Some key points are that you need to hold the magneto with the coil in the 12oclock position, and look at the rotor slots where you insert the egap gauge carefully so you stick the gauge in the l slot for a left rotation mag, and vice versa. Follow the directions on page 73 and 74 of the slick overhaul manual very carefully. Teledyne continental motors does not supply internal magneto parts for slick magnetos. Magneto troubleshooting wmt maintenance technik ag. Comments are turned off autoplay when autoplay is enabled, a suggested video will automatically. Harry fentons hints and tips for small continental engines. Faulty ignition switch inspect ignition switch for possibility of intermittent grounding and proper operation. Champion slick ignition harnesses feature corrosion resistant connections, a heavygauge contact spring to provide more contact area and force against the spark plug contact, plated ground path over braid and a center conductor wire design that provides flexibility to reduce fatigue and breakage of the specialized plated stainless steel coiled. Overhaul is required when you overhaul your engine and then a new set is probably your best bet and therein the bendix. Continental aircraft engine m81r1 service bulletin. The 500 hour impulse coupling inspections is to be performed each time the magneto accumulates 500 hours of operation from the.
When performing installation, maintenance, replacement, adjustment, inspection, or overhaul of any slick assembly, component, or part, it is imperative that the latest revision of the appropriate slick manual or product support document be referenced. Magnetos are stocked in new and rebuilt condition and offer you the broadest range of options. All piston powered spark ignition aircraft utilising magnetos. The one i replaced 18 months ago had about 0 hours on it when the primary coil failed. Remove the three screws that hold on the spark plug wire housing block. To prevent a possible magneto failure and subsequent engine or accessory. Magneto maintenance and overhaul manual technical aspects faa approved scope this maintenance and overhaul manual provides detailed maintenance, assembly, disassembly and. Additional parts may require replacement depending on conditions as determined during magneto inspection. Slick magnetos are engineered so that mechanical parts wear at a balanced rate. In addition, 70% of the parts in any slick magneto are interchangeable with the comparable parts in other current production slick magnetos. Slick mag overhaul manual ignition system vehicle parts scribd. Slick magneto overhaul tool kit from aircraft tool supply.
Slick 4220 magneto and harness for vw engines by great plains. There are no slick magnetos approved to fit the 9 engine. Slick magnetos are a brand of aircraft magneto manufactured by champion aerospace. Continental motors group announces partnership with liaoning cub. Kelly overhauled 4300 series slick magnetos aircraft spruce. Quality aircraft accessories is a slick distributor and stocks new magnetos for sale, but also has the capabilities to overhaul and repair customer units economically. Over the years, champion slick and continental bendix have published many troubleshooting tips. Dec 15, 2011 with proper 100500 hr maintenance the slick will last the engine.
Easy to maintain slick magnetos use up to 50% fewer parts than the competitive aircraft magnetos. Kelly overhauled 4300 series slick magnetos these lightweight aircraft magnetos are being used by many new equipment manufacturers. All units carry a sixmonth warranty after delivery to the user. Qaa is proud to announce the completion of the most comprehensive magneto troubleshooting guide ever assembled. Slick mags fs fit o235, o320, io320, o360, io360, aeio360 hello all, im gonna have available a complete igntition for sale in the next month or so that will fit lycoming o320s and other 4 cylinder engines. The 4370 slick magneto by champion is an aircraft magneto meant for several models of 4cylinder aircraft engines.
And the manual is available from tcm as a free download. If damage or premature wear listed in this service bulletin is discovered during inspection, and the magneto is within unisons 1. Champion slick ignition harnesses feature corrosion resistant connections, a heavygauge contact spring to provide more contact area and force against the spark plug contact, plated ground path over braid. That being said, slick magnetos are a popular and trusted brand across the aviation industry. All manufacturers, distributors, dealers, engine overhaul facilities, owners and operators of teledyne continental motors aircraft engines.
Slic k by champion slick by champion adams aviation. Whether you have a slick magneto, a bendix magneto, single or dual, qaas searchable magneto guide allows you to pinpoint your problem. Core charge will be added to cart once magneto is added. Applies to the following slick magneto models and serial numbers. So yesterday as part of my top overhaul and firewall forward restoration my mechanic started the inspection on the slick magnetos. This slick magneto has some key features that differentiate it from other slick magnetos. Overhaul is required when you overhaul your engine and then a new set is probably your best bet and therein the bendix mags are more overhaulable while the slick are more afforable to replace with kit prices that include the 2 new mags, wires and set of plugs. The 500 hour impulse coupling inspections is to be performed each time the magneto accumulates 500 hours of operation from the time of last inspection or since new or factory rebuilt. This manual is intended for use by owners, pilots and maintenance personnel responsible for care of lycoming powered aircraft.
Revised pages that have important changes are shown below. This kit contains all of the tools you will need to perform a complete magneto overhaul in accordance with unison industries l1037 and l63b service manuals. Slick 4220 magneto and harness for vw engines by great. Magnetos are frequently not maintained to requirements specified in l63 manual 43006300 series magneto maintenance and overhaul manual, probably. Contact champion aerospace to be sure you have the latest. Our unison slick t100 magneto overhaul tool kit includes everything you need for a complete magneto overhaul that will fit the unison industries l1037 and l63b service manual standards. Additionally, they must be overhauled whenever there is a lightning strike, or sudden engine stoppage. This manual is produced exclusively for use with slick magnetos and ignition. Quality aircraft accessories is a slick distributor and stocks new magnetos for sale, but also has the capabilities to.
They are often found in pairs in piston aircraft engines, even though there. Champion aerospace llc 1230 old norris road liberty, south carolina, u. Championslick magnetos are faapma and oem approved for lycoming and tcm engine models which means no hassles with stcs or faa 337 forms. Slick 43006300 magneto maintenance and overhaul manual l63 lasar 47006700 magneto maintenance and overhaul manual l1503 slick service bulletin sb208 magneto breaker cam. Our unison slick t100 magneto overhaul tool kit includes.
Please remove drive gears before returning magneto cores for core credit. Champion aerospace released a revised version of slick service bulletin. Aircraft magnetos are used for their simplicity and reliability. This consists of slick 4370 and 4371 with a likenew blue skytronics harness. Slick magnetos necessitate overhauls whenever you perform an engine overhaul, if lightning strikes or if there is a sudden engine stoppage. Faulty ignition switch inspect ignition switch for possibility of intermittent grounding and proper. Changed all references to slick aircraft products and slick to unison industries and unison respectively throughout the manual. Slick service bulletin 181 revised models affected. Prior to the next ten 10 hours of aircraft time in service, or within the next thirty 30 calendar days. Magneto model numbers 4250, 4250r 4251, 4251r 4216, 4216r 4230, 4230r 4252. An aircraft magneto is, most simply, an electrical generator that produces an alternating current using permanent magnets and coils. The old 400041004200 series magnetos and the 600 series magnetos may not be returned as an exchange unit for a new magneto of the same model.
According to the slick magneto by champion overhaul. Comments are turned off autoplay when autoplay is enabled, a suggested video will automatically play next. After the in flight failure of my d3000 bendix duplex mag, i replaced it with an overhauled unit from kelly aerospace. Continental motors system support manual inspection. Changed all references to slick aircraft products and slick to unison industries and unison respectively. On teledyne continental engines, magnetos should always be used in pairs. Apr 02, 2016 basic steps to install a slick magneto. With proper 100500 hr maintenance the slick will last the engine.
That being said, slick magnetos are a popular and trusted brand across the aviation. Quality aircraft accessories stocks a wide variety of slick magnetos as well as aircraft magnetos, bendix magnetos, and dual magnetos. The specs for the carb are in the c75o200 overhaul manual, not the a65a75 manual. Championslick 4371 magneto overhauled skysupplyusa. Champion spark plugs, slick harnesses, and slick by champion magnetos. There are no bill backs on a core return that is a current series 4300 or 6300 slick magneto. I do agree that slick does make it tempting, with very competetive pricing, good quality, and a simple process. Wagaero slick ignition harnesses, faa approved magnetos. Aircraft engine spark plugs are fired by the high voltage produced by. See magneto maintenance and overhaul manuals l1020 and l1037 for overhaul instructions.
First this is on a continental o300 in a 1966 172g. The 2200 series of slick magnetos use the same internal parts as the slick 4300 magnetos. Slick 43006300 magneto maintenance and overhaul manual l63 lasar 47006700 magneto maintenance and overhaul manual l1503 slick service bulletin sb208 magneto breaker cam inspection warranty information. The author does not take over any guarantee for the topicality, the correctness, completeness or quality of the information made available. It contains subjective opinions and does not serve as a manual for actions resulted from it. Models and associated serial and compliance is required as indicated unless already accomplished. We answer questions and will provide many detailed photos, email us. The cost for parts according to the overhaul manual makes overhauling a slick magneto generally less costefficient. Quality aircraft accessories qaa is pleased to offer a large selection of slick by champion magnetos. It is therefore important that, in conjunction with the instructions. Champion slick magneto maintenance kits aircraft spruce. A65, a75, c75, c85, c90, o200, io360, tsio360, o470, io470, io520 and tsio520 which may have the slick model magneto as listed on page.